Contact Rivets

Resistance Welding Capabilities

Advanced welding technology for precision electrical contact manufacturing

25+
Years Experience
99.8%
Weld Quality Rate
500+
Projects Completed

Advanced Welding Technology

Our resistance welding capabilities ensure superior bonding strength and precision in electrical contact manufacturing, delivering consistent quality for critical applications.

Resistance Welding Equipment

Precision Control

Advanced microprocessor-controlled welding systems ensure consistent heat application and timing for optimal bond formation.

Quality Assurance

Real-time monitoring and feedback systems guarantee consistent weld quality across all production batches.

Process Optimization

Customized welding parameters for different material combinations and contact configurations.

Welding Process Capabilities

Specialized resistance welding techniques for various electrical contact applications

Spot Welding Process

Spot Welding

High-precision spot welding for single and multi-point electrical contacts with excellent conductivity.

  • • Welding current: 100-10,000A
  • • Electrode force: 50-5,000N
  • • Weld time: 1-999 cycles
Projection Welding Process

Projection Welding

Specialized projection welding for complex contact geometries and multi-component assemblies.

  • • Multiple projection capability
  • • Precise heat concentration
  • • Minimal deformation
Seam Welding Process

Seam Welding

Continuous seam welding for hermetic sealing and enhanced electrical connectivity.

  • • Continuous weld seams
  • • Hermetic sealing capability
  • • High-speed production

Technical Specifications

Advanced equipment specifications for superior welding performance

Equipment Capabilities

Maximum Welding Current 50,000A
Electrode Force Range 10-15,000N
Weld Time Precision ±0.1 cycles
Power Supply Frequency 50/60Hz, DC
Throat Depth Up to 1000mm
Position Accuracy ±0.01mm

Material Compatibility

Base Materials

• Copper alloys
• Silver alloys
• Brass
• Bronze
• Phosphor bronze
• Beryllium copper

Contact Materials

• Silver-based alloys
• Tungsten composites
• Platinum group metals
• Gold alloys
• Palladium alloys
• Custom composites

Quality Control & Testing

Comprehensive quality assurance for every welded component

Bond Strength Testing

Tensile and shear strength verification for all welded joints

Electrical Testing

Contact resistance and conductivity measurements

Visual Inspection

Microscopic examination of weld quality and integrity

Dimensional Control

Precise measurement and tolerance verification

Certification Standards

ISO 9001:2015 Quality Management System
AWS D8.9 Resistance Welding Standard
IEC 62271 High-voltage switchgear standard
UL Listed component certification
RoHS compliance verification
Quality Control Laboratory

Applications & Industries

Our resistance welding capabilities serve diverse industries with precision-welded electrical contacts

Relays & Switches

High-precision welded contacts for automotive, industrial, and telecommunications relays requiring reliable switching performance.

Circuit Breakers

Robust welded contacts for low and medium voltage circuit breakers in power distribution systems.

Smart Meters

Precision welded contacts for smart metering applications requiring long-term reliability and accuracy.

Charging Infrastructure

Heavy-duty welded contacts for EV charging stations and energy storage systems requiring high current capacity.

Industrial Control

Specialized welded contacts for contactors, motor starters, and industrial automation equipment.

Building Systems

Reliable welded contacts for HVAC controls, lighting systems, and building automation applications.

Ready to Discuss Your Welding Requirements?

Our resistance welding experts are ready to help you find the perfect solution for your electrical contact applications.

Building 13, Intelligent Industrial Zone No.2777 Ningkang East Road
Yueqing City, Wenzhou City, Zhejiang Province, China
Email: [email protected]